{"id":523,"date":"2026-03-30T09:02:26","date_gmt":"2026-03-30T09:02:26","guid":{"rendered":"https:\/\/air-compressor-for-laser-cutter.com\/?p=523"},"modified":"2026-03-30T09:31:18","modified_gmt":"2026-03-30T09:31:18","slug":"compresseur-dair-sans-huile-pour-la-fabrication-de-composants-optiques-et-de-panneaux-daffichage-pourquoi-lair-comprime-de-qualite-salle-blanche-est-indispensable","status":"publish","type":"post","link":"https:\/\/air-compressor-for-laser-cutter.com\/fr\/application\/compresseur-dair-sans-huile-pour-la-fabrication-de-composants-optiques-et-de-panneaux-daffichage-pourquoi-lair-comprime-de-qualite-salle-blanche-est-indispensable\/","title":{"rendered":"Oil-Free Air Compressor for Optical Component and Display Panel Manufacturing: Why Cleanroom-Grade Compressed Air Is Non-Negotiable"},"content":{"rendered":"
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Precision Manufacturing \u00b7 Cleanroom Technology \u00b7 UK Edition<\/span><\/div>\n

Oil-Free Air Compressor for Optical Component and Display Panel Manufacturing: Why Cleanroom-Grade Compressed Air Is Non-Negotiable<\/h2>\n

From LCD substrates to OLED panels and precision optical lenses, a single oil droplet \u2014 invisible to the naked eye \u2014 can destroy an entire production batch. Discover how oil-free compressor technology is redefining cleanroom air quality standards across the UK and global display manufacturing industry.<\/p>\n

\u2713 ISO Class 1\u20134 Cleanroom Rated<\/span>
\n\u2713 Class 0 Oil-Free Certified<\/span>
\n\u2713 Trusted by UK Precision Manufacturers<\/span><\/div>\n<\/div>\n

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The Invisible Threat Inside Every Cleanroom<\/h2>\n<\/div>\n

\"SalleModern display manufacturing \u2014 whether you are producing LCD panels for automotive dashboards, OLED screens for flagship smartphones, or precision optical lenses for medical imaging equipment \u2014 operates in environments where contamination tolerances are measured in parts per billion. This is not an exaggeration. In the fabrication of optical thin films and semiconductor-grade glass substrates, an oil aerosol concentration as low as 0.003 mg\/m\u00b3 can produce coating defects that render an entire panel batch worthless. For a production run valued at tens of thousands of pounds, that single invisible contamination event represents a catastrophic financial and operational setback.<\/p>\n

Compressed air sits at the very heart of these production environments. It powers robotic substrate handling arms, drives pneumatic blowing systems that remove sub-micron particles from glass surfaces, maintains positive pressure within cleanroom enclosures, and provides the precise actuation force needed for sputtering target positioning. Yet compressed air \u2014 generated by conventional oil-lubricated rotary screw or reciprocating compressors \u2014 inherently carries oil carry-over that passes through filtration systems and into the production environment. Even multi-stage coalescing filters cannot guarantee true oil-free performance at the ppb (parts per billion) level demanded by tier-one optical and display manufacturers.<\/p>\n

This is precisely why an oil-free air compressor \u2014 certified to ISO 8573-1 Class 0, confirming zero detectable oil aerosol, vapour, or liquid \u2014 has become the mandatory standard across the global display and optical component sector. From semiconductor fabs in Cambridge to optical coating facilities in Cheshire, and from photonics research campuses in Edinburgh to display assembly plants in the North of England, forward-thinking UK manufacturers are specifying oil-free centrifugal and dry screw compressor technology as their baseline compressed air infrastructure.<\/p>\n<\/div>\n

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\"compresseur<\/div>\n
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Ever Power Oil-Free Compressor Series<\/h3>\n

Engineered specifically for cleanroom environments. ISO 8573-1 Class 0 certified. Available in 7.5 kW to 315 kW configurations, with bespoke engineering available for UK facilities.<\/p>\n

\u2709 Get a Free Quote Now<\/a><\/p>\n<\/div>\n<\/div>\n

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What Happens When Standard Compressed Air Enters an Optical Cleanroom<\/h2>\n<\/div>\n

\"compresseurMost engineers understand that oil contamination in compressed air causes visible problems in conventional manufacturing settings \u2014 stained products, damaged pneumatic components, fouled filtration systems. However, in the production of LCD and OLED display panels, the failure mode is far more insidious. Oil vapour at sub-micrometre particle sizes does not produce a visible stain on a glass substrate. Instead, it disrupts the surface energy of the glass, causing vacuum-deposited thin films to delaminate, adhere unevenly, or produce optical interference patterns that only become visible during final quality inspection \u2014 after the substrate has already been processed through sputtering, photolithography, and encapsulation.<\/p>\n

For precision optical lens manufacturers \u2014 producing components for telescopes, spectrometers, LiDAR systems, and AR\/VR headsets \u2014 the stakes are equally high. Anti-reflection coatings, beam-splitting coatings, and high-reflectivity mirror stacks deposited by physical vapour deposition (PVD) or chemical vapour deposition (CVD) require an atomically clean substrate surface. Any hydrocarbon contamination \u2014 including the carbonaceous residues left behind when oil aerosol undergoes pyrolysis under heat lamp exposure \u2014 will compromise coating adhesion and optical transmission values, typically causing yield losses of 15\u201330% even with downstream correction steps.<\/p>\n

An oil-free air compressor eliminates this entire failure pathway. Unlike oil-lubricated machines with downstream filtration, which can only reduce oil carry-over to approximately 0.001 mg\/m\u00b3 under ideal conditions, a true Class 0 oil-free compressor \u2014 whether a two-stage dry screw, a water-injected screw, or an oil-free centrifugal turbocompressor \u2014 produces compressed air with zero oil content by design. There is no lubrication in the compression chamber, no oil reservoir to leak, and no degrading filter element standing between your production process and a contamination event.<\/p>\n<\/div>\n

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Technical Specifications \u2014 Ever Power Oil-Free Compressor Series<\/h2>\n<\/div>\n
\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Param\u00e8tre<\/th>\nEP-OF-7 (7.5 kW)<\/th>\nEP-OF-22 (22 kW)<\/th>\nEP-OF-75 (75 kW)<\/th>\nEP-OF-315 (315 kW)<\/th>\n<\/tr>\n<\/thead>\n
Compression Type<\/td>\nDry Screw<\/td>\nDry Screw<\/td>\nTwo-Stage Dry Screw<\/td>\nCentrifugal Turbo<\/td>\n<\/tr>\n
Oil Content (ISO 8573-1)<\/td>\nClass 0<\/td>\nClass 0<\/td>\nClass 0<\/td>\nClass 0<\/td>\n<\/tr>\n
Flow Rate (m\u00b3\/min FAD)<\/td>\n0.8 \u2013 1.2<\/td>\n2.4 \u2013 3.6<\/td>\n8.2 \u2013 12.5<\/td>\n35 \u2013 58<\/td>\n<\/tr>\n
Working Pressure (bar g)<\/td>\n6 \u2013 10<\/td>\n6 \u2013 10<\/td>\n7 \u2013 13<\/td>\n6 \u2013 9<\/td>\n<\/tr>\n
Pressure Dew Point (PDP)<\/td>\n-40 \u00b0C (with dryer)<\/td>\n-40 \u00b0C (with dryer)<\/td>\n-70 \u00b0C (with dryer)<\/td>\n-70 \u00b0C (with dryer)<\/td>\n<\/tr>\n
Niveau sonore (dB(A) \u00e0 1 m)<\/td>\n\u2264 62<\/td>\n\u2264 65<\/td>\n\u2264 70<\/td>\n\u2264 74<\/td>\n<\/tr>\n
Ambient Temp. Range (\u00b0C)<\/td>\n2 \u2013 40<\/td>\n2 \u2013 40<\/td>\n2 \u2013 45<\/td>\n5 \u2013 45<\/td>\n<\/tr>\n
Type de lecteur<\/td>\nFixed Speed \/ VSD<\/td>\nFixed \/ VSD<\/td>\nVSD Standard<\/td>\nVSD + IGV<\/td>\n<\/tr>\n
Certification \/ Standards<\/td>\nCE, ISO 8573-1, PSSR 2000<\/td>\nCE, ISO 8573-1, PSSR 2000<\/td>\nCE, ISO 8573-1, PSSR 2000<\/td>\nCE, ISO 8573-1, PSSR 2000<\/td>\n<\/tr>\n
Energy Efficiency Class<\/td>\nIE4<\/td>\nIE4<\/td>\nIE4<\/td>\nIE4 \/ IE5<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

* FAD = Free Air Delivery measured at 20 \u00b0C, 1 bar(a), 0% relative humidity per ISO 1217. VSD = Variable Speed Drive. IGV = Inlet Guide Vane. PSSR 2000 = Pressure Systems Safety Regulations 2000 (UK).<\/p>\n<\/div>\n

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Six Reasons UK Optical Manufacturers Specify Ever Power Oil-Free Compressors<\/h2>\n<\/div>\n<\/div>\n
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Absolute Zero Oil Contamination<\/h3>\n

ISO 8573-1 Class 0 certification is independently verified, not self-declared. The compression chamber contains no oil whatsoever \u2014 there is no lubricant, no oil sump, and no possibility of oil carryover under any operating condition, including start-up, shutdown, or partial-load cycling. For UK cleanroom facilities operating under BS EN ISO 14644, this provides documentary evidence of compressed air purity for audit purposes.<\/p>\n<\/div>\n

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Variable Speed Drive Efficiency<\/h3>\n

Optical manufacturing processes rarely demand constant compressed air flow. Substrate cleaning cycles, pneumatic actuator movements, and cleanroom pressurisation all fluctuate across the production shift. Ever Power VSD-equipped oil-free compressors modulate motor speed in real time to match demand, delivering energy savings of 25\u201340% compared with fixed-speed oil-lubricated alternatives. For UK manufacturers facing industrial energy costs above 25 p\/kWh, this translates to substantial annual savings on operating expenditure.<\/p>\n<\/div>\n

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Reduced Total Cost of Ownership<\/h3>\n

Conventional oil-lubricated compressors require regular oil changes, coalescing filter replacements, oil-water separator servicing, and eventual air-end replacement due to oil degradation. These costs accumulate rapidly \u2014 a typical 75 kW lubricated screw compressor may incur \u00a38,000\u2013\u00a314,000 per year in consumables alone. An oil-free compressor eliminates oil change costs entirely, reduces filter replacements to annual intervals, and in centrifugal designs, the compression element is air-bearing supported with no contact wear \u2014 extending overhaul intervals to 40,000+ hours.<\/p>\n<\/div>\n

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Enhanced Yield and Quality Consistency<\/h3>\n

Manufacturers who have transitioned from oil-lubricated to oil-free compressed air infrastructure consistently report measurable improvements in production yield. In optical thin-film coating applications, surface contamination-related defect rates have dropped by 60\u201380% following the switch. In LCD panel manufacturing, pixel defect rates attributable to substrate contamination have been virtually eliminated. The financial return on the capital investment in oil-free compressor infrastructure is typically realised within 18\u201330 months through improved yield alone.<\/p>\n<\/div>\n

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Quiet Operation for Sensitive Environments<\/h3>\n

Many optical and photonics research facilities share buildings with laboratories where vibration and airborne noise affect sensitive interferometers, optical benches, and measurement equipment. The Ever Power dry-screw oil-free compressor series operates at 62\u201370 dB(A) at 1 metre \u2014 significantly quieter than comparable output lubricated machines. Additionally, the absence of oil-wetted components means that compressor-generated airborne hydrocarbon vapour, which can settle on optical surfaces in adjacent labs, is completely eliminated.<\/p>\n<\/div>\n

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Regulatory and Customer Compliance<\/h3>\n

Major display panel OEMs and optical component supply chain customers increasingly specify ISO 8573-1 Class 0 compressed air as a supplier qualification requirement. UK manufacturers supplying into the medical devices sector must also satisfy MHRA guidelines and BS EN ISO 13485, which mandate documented control of all environmental contaminants in manufacturing areas. Ever Power oil-free compressors ship with full test certification documentation, third-party ISO 8573 test reports, and Declaration of Conformity for CE marking \u2014 satisfying all audit documentation requirements.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Working Principle: How a Dry-Screw Oil-Free Compressor Achieves Class 0 Purity<\/h2>\n<\/div>\n
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Synchronised Timing Gears<\/h4>\n

Male and female screw rotors are driven by precision-machined synchronising timing gears located outside the compression chamber. The rotors counter-rotate without contact, eliminating the need for any lubrication inside the compression element. There is no possibility of oil entering the compressed air stream at any point in the compression cycle.<\/p>\n<\/div>\n

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PTFE-Coated Rotor Profiles<\/h4>\n

The screw rotor surfaces receive a PTFE (polytetrafluoroethylene) composite coating that provides dry lubrication during initial rotor run-in and prevents metallic contact during transient overload conditions. This coating is FDA-approved and leaves zero extractable contaminants in the compressed air \u2014 critical for pharmaceutical-grade and food-grade optical component production environments.<\/p>\n<\/div>\n

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Integrated Air Drying System<\/h4>\n

After compression, the hot, moisture-laden air passes through an integrated aftercooler, a high-efficiency refrigerant dryer (achieving +3 \u00b0C PDP), and optionally through a downstream heatless regenerative desiccant dryer to achieve a PDP of -40 \u00b0C or lower. For semiconductor-grade cleanrooms and PVD\/CVD deposition systems, moisture carry-over at ppb levels is equally destructive to coating quality as oil, so the complete drying system is an inseparable part of the oil-free compressor package.<\/p>\n<\/div>\n

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Intelligent Monitoring Controller<\/h4>\n

The EP-Smart controller integrates discharge temperature monitoring, vibration analysis, dewpoint logging, and air quality trending into a single touch-screen interface. Modbus TCP\/IP and OPC-UA connectivity allow real-time data feed into factory SCADA and MES systems \u2014 essential for UK manufacturers maintaining quality system data integrity under ISO 9001 or IATF 16949 frameworks. Remote diagnostics and predictive maintenance alerts help prevent unplanned downtime that can halt an entire cleanroom production line.<\/p>\n<\/div>\n<\/div>\n

The materials used in the construction of Ever Power oil-free compressors for cleanroom and optical manufacturing applications are selected specifically to avoid any risk of secondary contamination. Wetted components in contact with the compressed air stream use 316L stainless steel or electropolished aluminium alloy. Seals are EPDM or PTFE with no plasticiser migration. Internal pipe work and fittings are cleaned and passivated to ASTM A380 standards before assembly. This level of material discipline ensures that the compressed air leaving the compressor is as clean when it enters a PVD chamber or a precision lens cleaning station as it is when it leaves the compressor outlet.<\/p>\n<\/div>\n

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Where Oil-Free Compressed Air Makes the Difference: Application Scenarios<\/h2>\n<\/div>\n
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Substrate Surface Cleaning and Blow-Off<\/h4>\n<\/div>\n

Ionised oil-free compressed air is used to remove sub-micron particles from glass and silicon substrates prior to PVD deposition. A single ionising air knife consumes up to 200 litres per minute of compressed air, and any oil in that airflow would immediately compromise the substrate surface energy, preventing proper thin-film adhesion. Oil-free air compressors ensure that the blow-off air contributes zero contamination.<\/p>\n<\/div>\n

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Vacuum Suction Cup Handling Systems<\/h4>\n<\/div>\n

Bernoulli-type non-contact suction cups and vacuum generators used to transport large-format glass substrates and OLED panels through production lines use compressed air to generate vacuum via venturi effect. Oil-free compressed air from a certified Class 0 source ensures that the suction cups do not transfer oil residues to sensitive panel surfaces during robotic handling operations.<\/p>\n<\/div>\n

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Cleanroom Positive Pressure Maintenance<\/h4>\n<\/div>\n

ISO Class 3 and Class 4 cleanrooms rely on a continuous supply of HEPA-filtered, conditioned makeup air to maintain positive pressure differential against adjacent lower-grade zones. The air handling units (AHUs) supplying these environments are fed from the central compressed air infrastructure. Oil-free sources eliminate the risk of hydrocarbon contamination entering the HEPA filtration train and potentially re-emitting volatile organic compounds (VOCs) into the cleanroom atmosphere over time.<\/p>\n<\/div>\n

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Thin-Film Sputtering Target Positioning<\/h4>\n<\/div>\n

In magnetron sputtering systems used for ITO (indium tin oxide) deposition on LCD substrates or anti-reflection coating stacks on optical lenses, pneumatic cylinders actuate shutter mechanisms, target tilt adjustments, and substrate rotation drives. The compressed air driving these pneumatic actuators must be oil-free and dry. Any hydrocarbon contamination introduced via pneumatic leaks into a vacuum deposition chamber can require a full system bake-out, costing days of lost production.<\/p>\n<\/div>\n

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Optical Metrology and Inspection Systems<\/h4>\n<\/div>\n

Automated optical inspection (AOI) systems, ellipsometers, and white-light interferometers used for in-process quality control of optical coatings and LCD panel structures employ precision air bearings on their motion stages to achieve sub-nanometre positioning accuracy. These air bearings are extraordinarily sensitive to oil contamination \u2014 even ppb-level oil aerosol can alter the viscosity of the air film and cause positioning errors. Class 0 oil-free compressed air is a non-negotiable supply requirement for these systems.<\/p>\n<\/div>\n

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Precision Optical Lens Grinding and Polishing<\/h4>\n<\/div>\n

CNC optical grinding centres and polishing machines use compressed air to actuate tool-change systems, coolant nozzle positioning, and workholding clamps. In the production of high-performance camera lenses, telescope mirrors, and medical endoscope optics, oil contamination during the grinding stage is particularly problematic, as residual oils can become embedded in the subsurface glass layer and resist removal during subsequent cleaning, leading to coating adhesion failures.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Serving the UK’s Precision Optics and Display Manufacturing Sector<\/h2>\n<\/div>\n

The United Kingdom has a long and distinguished history in optical manufacturing, from Barr & Stroud’s telescope production in Glasgow to the modern photonics technology cluster centred around Southampton, Cambridge, and the Scottish Corridor. Today, UK companies producing optical components for defence, aerospace, telecommunications, and consumer electronics represent a significant and growing market for cleanroom-grade compressed air infrastructure.<\/p>\n

Ever Power supports UK optical and display manufacturers with local technical representation, pre-sale site surveys, and compressed air system audits. Our engineers have experience working within UK facilities governed by PSSR 2000 (Pressure Systems Safety Regulations), COSHH (Control of Substances Hazardous to Health) regulations regarding lubricant management, and the HSE guidance on compressed air systems (HSG39). Every compresseur d'air sans huile<\/a> we supply to UK customers is CE-marked under UK CA marking requirements post-Brexit, and arrives with a UKCA-compliant Declaration of Conformity.<\/p>\n

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180+<\/div>\n
UK cleanroom installations<\/div>\n<\/div>\n
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48h<\/div>\n
UK parts dispatch target<\/div>\n<\/div>\n
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UKCA<\/div>\n
Mark certified, fully compliant<\/div>\n<\/div>\n
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5yr<\/div>\n
Warranty available<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Customer Success Story: Precision Optical Coatings Manufacturer, Hampshire, England<\/h2>\n<\/div>\n
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\ud83c\udfe0 Company: OptaCoat Technologies Ltd (Hampshire, UK)<\/div>\n
\ud83d\udd27 Industry: Precision Optical Thin-Film Coating<\/div>\n
\ud83c\udfe2 Facility: ISO Class 4 Cleanroom, 800 m\u00b2<\/div>\n<\/div>\n

Le d\u00e9fi<\/h4>\n

OptaCoat Technologies produces broadband anti-reflection (BBAR) coatings for camera lenses used in broadcast and cinema production, as well as precision beamsplitter coatings for scientific instrumentation. Their existing compressed air system comprised two 37 kW oil-lubricated rotary screw compressors with coalescing filtration downstream. Despite regular filter changes, their coating quality engineers were observing periodic adhesion failures and haze defects across approximately 8% of production batches. Root cause analysis traced these failures back to oil vapour contamination of glass substrates during pneumatic blow-off operations prior to deposition. The financial impact \u2014 including scrapped glass blanks, lost deposition chamber capacity, and customer rework charges \u2014 was reaching \u00a3180,000 per year.<\/p>\n

La solution<\/h4>\n

Ever Power supplied two EP-OF-22 oil-free dry screw compressors in a duty\/standby configuration, paired with twin-tower heatless regenerative desiccant dryers providing a guaranteed pressure dew point of -40 \u00b0C. The complete system included an EP-Smart monitoring controller with remote access capability, allowing OptaCoat’s maintenance team to monitor air quality parameters from the facility’s SCADA system. Installation was completed over a single bank holiday weekend to minimise production disruption, with our field engineer providing full commissioning documentation and operator training.<\/p>\n

The Results<\/h4>\n
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-94%<\/div>\n
Coating defect rate<\/div>\n<\/div>\n
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\u00a3163k<\/div>\n
Annual savings in rework<\/div>\n<\/div>\n
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22 mo<\/div>\n
Full ROI payback period<\/div>\n<\/div>\n
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31%<\/div>\n
Energy cost reduction<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Ce que disent nos clients<\/h3>\n
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\u00ab\u00a0Nous sommes pass\u00e9s d'un syst\u00e8me de filtration coalescente \u00e0 trois \u00e9tages, qui pr\u00e9sentait encore des d\u00e9fauts li\u00e9s \u00e0 l'huile, \u00e0 z\u00e9ro contamination d\u00e9tectable au cours des 18 mois qui ont suivi l'installation du syst\u00e8me sans huile Ever Power. La documentation fournie a satisfait sans aucune question \u00e0 notre audit de la cha\u00eene d'approvisionnement a\u00e9rospatiale AS9100.\u00a0\u00bb<\/p>\n

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RH<\/div>\n
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Richard H.<\/div>\n
Responsable de l'ing\u00e9nierie des proc\u00e9d\u00e9s, Defence Optics Company, Surrey<\/div>\n<\/div>\n<\/div>\n<\/div>\n
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\u2605\u2605\u2605\u2605\u2605<\/div>\n

\u00ab Le syst\u00e8me de surveillance int\u00e9gr\u00e9 EP-Smart a \u00e9t\u00e9 un facteur d\u00e9terminant. Nous pouvons visualiser en temps r\u00e9el le point de ros\u00e9e, la temp\u00e9rature de refoulement et la dur\u00e9e de fonctionnement depuis notre syst\u00e8me de contr\u00f4le-commande distribu\u00e9 (DCS) de production. Lorsque nous produisons des panneaux OLED avec un tel niveau de pr\u00e9cision, nous ne pouvons pas nous permettre de supposer que notre air comprim\u00e9 est conforme aux sp\u00e9cifications\u00a0; nous avons besoin de donn\u00e9es. \u00bb<\/p>\n

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SL<\/div>\n
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Sarah L.<\/div>\n
Directeur de production, Display Technology Company, Coventry<\/div>\n<\/div>\n<\/div>\n<\/div>\n
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\u2605\u2605\u2605\u2605\u2605<\/div>\n

\u00ab Nous avons sp\u00e9cifi\u00e9 trois unit\u00e9s EP-OF-75 pour notre nouvelle usine de composants photoniques \u00e0 Cambridge. L'assistance en ing\u00e9nierie d'application lors de la phase de conception a \u00e9t\u00e9 exceptionnelle\u00a0: ils ont r\u00e9alis\u00e9 une analyse des besoins en air comprim\u00e9, dimensionn\u00e9 correctement le r\u00e9servoir r\u00e9cepteur pour notre cycle de production et nous ont aid\u00e9s \u00e0 obtenir la certification BREEAM Excellent en d\u00e9montrant les performances \u00e9nerg\u00e9tiques du syst\u00e8me VSD. \u00bb<\/p>\n

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MW<\/div>\n
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Michael W.<\/div>\n
Responsable des infrastructures, fabricant de composants photoniques, Cambridge<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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Ing\u00e9nierie et personnalisation sur mesure : con\u00e7ues selon vos exigences en mati\u00e8re de salles blanches<\/h2>\n<\/div>\n

Chaque site de fabrication d'optique ou d'\u00e9crans est unique. La surface des salles blanches, la hauteur sous plafond, les points de raccordement aux r\u00e9seaux, l'infrastructure de tuyauterie existante, la compatibilit\u00e9 avec les syst\u00e8mes d'extinction d'incendie et les exigences des autorit\u00e9s locales en mati\u00e8re de construction varient. L'\u00e9quipe d'ing\u00e9nierie d'Ever Power poss\u00e8de l'expertise interne n\u00e9cessaire pour concevoir et fabriquer des groupes compresseurs sans huile enti\u00e8rement personnalis\u00e9s, parfaitement adapt\u00e9s aux contraintes sp\u00e9cifiques de votre installation \u2013 des enceintes acoustiques sur mesure aux sp\u00e9cifications de tension\/fr\u00e9quence non standard pour les projets d'exportation.<\/p>\n

Notre usine est certifi\u00e9e ISO 9001:2015. Chaque compresseur fait l'objet d'un test d'acceptation en usine (FAT) complet avant exp\u00e9dition, avec possibilit\u00e9 de test en pr\u00e9sence du client permettant \u00e0 son \u00e9quipe d'inspection d'assister \u00e0 la v\u00e9rification finale des performances. Nous fournissons des rapports de test personnalis\u00e9s documentant les mesures de contamination par l'huile (au niveau du ppb), la certification du comptage de particules selon la norme ISO 8573-1 Classe 0, ainsi que les tests de vibrations et de bruit selon la norme BS EN ISO 2151. Ces rapports constituent l'ensemble de la documentation n\u00e9cessaire \u00e0 votre \u00e9quipe de qualification de salle blanche pour la validation initiale de vos installations.<\/p>\n

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\ud83d\udd27 Configuration personnalis\u00e9e<\/div>\n

Pressions non standard, sp\u00e9cifications de tension personnalis\u00e9es, ensembles cl\u00e9s en main mont\u00e9s sur ch\u00e2ssis, syst\u00e8mes de redondance N+1<\/p>\n<\/div>\n

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\ud83d\udccb Documentation compl\u00e8te<\/div>\n

Rapports FAT, d\u00e9claration UKCA, certificat de test ISO 8573-1 classe 0, manuels d'utilisation et de maintenance en anglais<\/p>\n<\/div>\n

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\ud83c\udf10 Fournisseur mondial de produits OEM<\/div>\n

Fourniture en marque blanche et OEM disponible pour les int\u00e9grateurs de syst\u00e8mes et les fabricants d'\u00e9quipements du monde entier<\/p>\n<\/div>\n

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\ud83d\udcda Service et assistance<\/div>\n

Contrats annuels de maintenance pr\u00e9ventive, abonnement de surveillance \u00e0 distance, assistance d\u00e9pannage d'urgence 24h\/24 et 7j\/7 pour les sites au Royaume-Uni<\/p>\n<\/div>\n<\/div>\n

\u2709 Demandez un devis personnalis\u00e9 \u2014 Obtenez un devis d\u00e8s aujourd'hui<\/a><\/div>\n<\/div>\n

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Foire aux questions<\/h2>\n<\/div>\n
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\n\u2753 Quel est le meilleur type de compresseur d'air sans huile pour une salle blanche de panneaux d'affichage LCD ou OLED au Royaume-Uni, et quel est son co\u00fbt typique\u00a0?<\/summary>\n
Pour la plupart des salles blanches britanniques de fabrication de panneaux d'affichage LCD et OLED, dont le d\u00e9bit d'air comprim\u00e9 est compris entre 10 et 100 m\u00b3\/min, un compresseur \u00e0 vis rotatif sans huile \u00e0 deux \u00e9tages, \u00e9quip\u00e9 d'un variateur de vitesse (VSD), est la solution recommand\u00e9e. Cette configuration garantit l'air le plus pur (ISO 8573-1 Classe 0), une efficacit\u00e9 \u00e9nerg\u00e9tique optimale quel que soit le profil de charge et un co\u00fbt total de possession minimal sur une dur\u00e9e de vie de 10 ans. Pour les installations de grande capacit\u00e9 (sup\u00e9rieure \u00e0 100 m\u00b3\/min), un turbocompresseur centrifuge sans huile offre g\u00e9n\u00e9ralement une meilleure efficacit\u00e9 \u00e0 charge constante. Au Royaume-Uni, le prix d'un syst\u00e8me complet sans huile (s\u00e9cheur et commandes inclus) commence \u00e0 environ 18\u00a0000 \u00e0 28\u00a0000 \u00a3 pour une unit\u00e9 de 22 kW et peut d\u00e9passer 200\u00a0000 \u00a3 pour un turbocompresseur de 315 kW. Contactez-nous. ventes@air-compressor-for-laser-cutter.com<\/a> pour un devis formel.<\/div>\n<\/details>\n<\/div>\n
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\n\u2753 En quoi un compresseur d'air sans huile diff\u00e8re-t-il d'un compresseur lubrifi\u00e9 \u00e0 l'huile avec filtres d'\u00e9limination d'huile en aval lorsqu'il est utilis\u00e9 dans la production de composants optiques\u00a0?<\/summary>\n
La diff\u00e9rence fondamentale r\u00e9side dans le fait qu'un compresseur sans huile ne contient, de par sa conception, aucune huile dans la chambre de compression\u00a0; il n'y a donc rien \u00e0 filtrer. Sur une machine lubrifi\u00e9e \u00e0 l'huile, les filtres coalescents en aval peuvent r\u00e9duire l'entra\u00eenement d'huile \u00e0 environ 0,01\u00a0mg\/m\u00b3 dans des conditions id\u00e9ales avec des \u00e9l\u00e9ments filtrants neufs. Cependant, avec le temps, la saturation ou le contournement des \u00e9l\u00e9ments lors de variations de d\u00e9bit importantes, la contamination par l'huile peut atteindre 0,1 \u00e0 0,5\u00a0mg\/m\u00b3, voire plus. Pour la production de composants optiques, o\u00f9 la tol\u00e9rance \u00e0 la contamination se mesure en parties par milliard (environ 0,000001\u00a0mg\/m\u00b3), la filtration en aval sur une machine lubrifi\u00e9e \u00e0 l'huile ne peut garantir la puret\u00e9 requise. Seul un v\u00e9ritable compresseur sans huile de classe\u00a00 peut fournir la garantie document\u00e9e n\u00e9cessaire \u00e0 la qualification en salle blanche.<\/div>\n<\/details>\n<\/div>\n
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\n\u2753 Quelles r\u00e9glementations et normes britanniques s'appliquent aux syst\u00e8mes d'air comprim\u00e9 dans les installations de fabrication d'optiques et d'\u00e9crans de pr\u00e9cision, et comment puis-je garantir leur conformit\u00e9\u00a0?<\/summary>\n
Au Royaume-Uni, les syst\u00e8mes d'air comprim\u00e9 utilis\u00e9s dans les installations de production sont principalement r\u00e9gis par le R\u00e8glement de 2000 sur la s\u00e9curit\u00e9 des syst\u00e8mes sous pression (PSSR 2000), qui exige un plan d'examen \u00e9crit et des inspections p\u00e9riodiques par une personne comp\u00e9tente. La qualit\u00e9 de l'air comprim\u00e9 pour la fabrication d'optiques doit \u00eatre conforme \u00e0 la norme ISO 8573-1 en ce qui concerne les teneurs en huile, en particules et en humidit\u00e9. La classification des salles blanches doit respecter la norme BS EN ISO 14644-1. Si l'installation fournit des composants aux secteurs de l'a\u00e9rospatiale ou de la d\u00e9fense, les exigences de la norme AS9100 s'appliquent \u00e0 l'air comprim\u00e9 utilis\u00e9 comme fluide de production. La loi de 1974 sur la sant\u00e9 et la s\u00e9curit\u00e9 au travail (Health and Safety at Work Act 1974) et la r\u00e9glementation COSHH s'appliquent \u00e0 la gestion des brouillards d'huile dans les syst\u00e8mes d'air comprim\u00e9. La documentation fournie par Ever Power est sp\u00e9cifiquement con\u00e7ue pour r\u00e9pondre \u00e0 l'ensemble de ces exigences r\u00e9glementaires.<\/div>\n<\/details>\n<\/div>\n
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\n\u2753 Combien d'\u00e9nergie un fabricant d'optique britannique peut-il \u00e9conomiser par an en passant d'un compresseur d'air \u00e0 vitesse variable lubrifi\u00e9 \u00e0 l'huile \u00e0 un compresseur sans huile ?<\/summary>\n
Les \u00e9conomies d'\u00e9nergie d\u00e9pendent fortement du profil de charge de l'installation. Sur la base des prix de l'\u00e9lectricit\u00e9 industrielle au Royaume-Uni, estim\u00e9s \u00e0 environ 25-28 p\/kWh (2024-2025), une installation de 75 kW utilisant un compresseur \u00e0 vitesse fixe lubrifi\u00e9 \u00e0 l'huile (ancienne g\u00e9n\u00e9ration) \u00e0 une charge moyenne de 701 TP5T pourrait d\u00e9penser entre 80\u00a0000 et 95\u00a0000 \u00a3 par an en \u00e9lectricit\u00e9 pour la seule production d'air comprim\u00e9. Le passage \u00e0 un compresseur \u00e0 vitesse variable sans huile de capacit\u00e9 \u00e9quivalente permet g\u00e9n\u00e9ralement une r\u00e9duction de la consommation d'\u00e9nergie de 25 \u00e0 381 TP5T gr\u00e2ce \u00e0 l'adaptation de la charge, l'\u00e9limination des pertes \u00e0 vide et la r\u00e9cup\u00e9ration de la chaleur pour le chauffage des locaux. Cela se traduit par une \u00e9conomie de 20\u00a0000 \u00e0 36\u00a0000 \u00a3 par an pour une seule unit\u00e9 de 75 kW, contribuant ainsi \u00e0 l'amortissement du co\u00fbt d'investissement du compresseur en 2 \u00e0 4 ans, selon les heures de fonctionnement.<\/div>\n<\/details>\n<\/div>\n
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\n\u2753 O\u00f9 au Royaume-Uni puis-je trouver un fournisseur fiable de compresseurs d'air sans huile pour les installations de fabrication de panneaux optiques ou d'\u00e9crans de pr\u00e9cision\u00a0?<\/summary>\n
Ever Power fournit des compresseurs d'air sans huile aux usines de fabrication d'optique et d'\u00e9crans \u00e0 travers le Royaume-Uni, notamment dans le Sud-Est (Hampshire, Surrey, Oxfordshire), les Midlands (Coventry, Birmingham, Nottingham), le Nord-Ouest (Manchester, Preston), l'\u00c9cosse (\u00c9dimbourg, Glasgow) et le p\u00f4le photonique de Cambridge. Nous proposons des audits d'air comprim\u00e9 sur site, une assistance technique et la gestion de projets d'installation cl\u00e9s en main. Pour discuter des besoins sp\u00e9cifiques de votre installation et obtenir un devis comp\u00e9titif pour une livraison au Royaume-Uni, veuillez contacter notre \u00e9quipe technico-commerciale. ventes@air-compressor-for-laser-cutter.com<\/a>.<\/div>\n<\/details>\n<\/div>\n
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\n\u2753 Quel est le programme d'entretien et le co\u00fbt typiques d'un compresseur \u00e0 vis sans huile utilis\u00e9 dans la production de panneaux d'affichage ou de composants optiques\u00a0?<\/summary>\n
Les compresseurs \u00e0 vis secs sans huile pr\u00e9sentent un programme d'entretien nettement plus simple et moins co\u00fbteux que les machines lubrifi\u00e9es \u00e0 l'huile. L'entretien annuel type d'un compresseur sans huile de 22 \u00e0 75 kW comprend\u00a0: le remplacement de l'\u00e9l\u00e9ment filtrant d'entr\u00e9e d'air (annuellement ou toutes les 8\u00a0000\u00a0heures), le contr\u00f4le du pi\u00e8ge \u00e0 condensats du s\u00e9parateur air\/eau, le compl\u00e9ment d'huile du r\u00e9ducteur (la seule huile pr\u00e9sente dans la machine se trouve dans le r\u00e9ducteur de distribution \u00e9tanche, externe \u00e0 la chambre de compression), le contr\u00f4le du rev\u00eatement en t\u00e9flon et, le cas \u00e9ch\u00e9ant, le contr\u00f4le de la courroie d'entra\u00eenement et de l'accouplement. Le co\u00fbt annuel type d'un contrat d'entretien pr\u00e9ventif pour un compresseur sans huile de cette gamme de puissance est de 900\u00a0\u00a3 \u00e0 2\u00a0400\u00a0\u00a3, contre 2\u00a0500\u00a0\u00a3 \u00e0 5\u00a0500\u00a0\u00a3 pour une machine lubrifi\u00e9e \u00e0 l'huile \u00e9quivalente, incluant le remplacement de l'huile, des filtres \u00e0 huile, des \u00e9l\u00e9ments s\u00e9parateurs et du filtre coalescent.<\/div>\n<\/details>\n<\/div>\n
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\n\u2753 Comment calculer la taille correcte d'un compresseur sans huile pour mon installation de rev\u00eatement PVD de couches minces optiques en Angleterre ?<\/summary>\n
Le dimensionnement d'un compresseur sans huile pour une installation de rev\u00eatement PVD n\u00e9cessite une \u00e9tude des besoins en air comprim\u00e9 couvrant tous les consommateurs connect\u00e9s\u00a0: actionneurs pneumatiques des chambres de d\u00e9p\u00f4t, robots de manipulation de substrats, buses de soufflage ionis\u00e9, platines \u00e0 coussin d'air pour salles blanches et toute instrumentation pneumatique. Cette \u00e9tude doit identifier la demande de pointe simultan\u00e9e, la demande moyenne sur un poste de production et toute application critique en termes de pression exigeant une alimentation stable. En r\u00e8gle g\u00e9n\u00e9rale, une installation comportant 3 \u00e0 5 chambres de d\u00e9p\u00f4t PVD et les syst\u00e8mes de manipulation de substrats associ\u00e9s requiert un d\u00e9bit de 4 \u00e0 15\u00a0m\u00b3\/min \u00e0 une pression de 7 \u00e0 8\u00a0bar g. Notre \u00e9quipe d'ing\u00e9nieurs propose gratuitement des analyses de besoins et des calculs de dimensionnement aux fabricants d'optique britanniques. Contactez-nous pour organiser une \u00e9tude de site ou une analyse de besoins \u00e0 distance \u00e0 partir des plans de votre installation.<\/div>\n<\/details>\n<\/div>\n
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\n\u2753 Quel est le d\u00e9lai de livraison pour une commande de compresseur d'air sans huile pass\u00e9e aupr\u00e8s d'Ever Power par une entreprise britannique de fabrication d'\u00e9crans ou d'optiques\u00a0?<\/summary>\n
Les mod\u00e8les standard de la gamme EP-OF-7 \u00e0 EP-OF-75 sont g\u00e9n\u00e9ralement disponibles en stock ou avec un d\u00e9lai de livraison de 3 \u00e0 6 semaines pour les adresses au Royaume-Uni. Les unit\u00e9s centrifuges EP-OF-315 de plus grande taille et les solutions sur mesure n\u00e9cessitent g\u00e9n\u00e9ralement un d\u00e9lai de 10 \u00e0 16 semaines entre la confirmation de commande et la livraison. Pour les clients ayant des projets d'extension d'installations, nous recommandons de nous contacter d\u00e8s la phase de conception afin de r\u00e9server des cr\u00e9neaux de production. Des d\u00e9lais de livraison express peuvent \u00eatre disponibles pour les projets de remplacement urgents\u00a0; veuillez contacter notre \u00e9quipe commerciale au Royaume-Uni en pr\u00e9cisant vos d\u00e9lais, et nous vous informerons des disponibilit\u00e9s. Toutes les livraisons au Royaume-Uni sont effectu\u00e9es en DDP (rendu droits acquitt\u00e9s), le d\u00e9douanement \u00e9tant inclus dans le prix.<\/div>\n<\/details>\n<\/div>\n<\/div>\n

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Pr\u00eat \u00e0 \u00e9liminer la contamination par l'huile de votre processus de fabrication optique ?<\/h2>\n

Contactez d\u00e8s aujourd'hui un ing\u00e9nieur d'application d'Ever Power. Nous proposons des audits d'air comprim\u00e9 gratuits, des calculs de dimensionnement et des devis d\u00e9taill\u00e9s pour les fabricants britanniques d'optique et d'affichage. Sans engagement, sans pression commerciale\u00a0: uniquement notre expertise technique.<\/p>\n

\u2709 Demandez un devis \u2014 Contactez notre \u00e9quipe<\/a><\/p>\n

sales@air-compressor-for-laser-cutter.com | Certifications CE et UKCA | \u00c9dit\u00e9 par gzl<\/div>\n<\/div>\n<\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"

Precision Manufacturing \u00b7 Cleanroom Technology \u00b7 UK Edition Oil-Free Air Compressor for Optical Component and Display Panel Manufacturing: Why Cleanroom-Grade Compressed Air Is Non-Negotiable From LCD substrates to OLED panels and precision optical lenses, a single oil droplet \u2014 invisible to the naked eye \u2014 can destroy an entire production batch. Discover how oil-free compressor […]<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[18],"tags":[],"class_list":["post-523","post","type-post","status-publish","format-standard","hentry","category-application"],"_links":{"self":[{"href":"https:\/\/air-compressor-for-laser-cutter.com\/fr\/wp-json\/wp\/v2\/posts\/523","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/air-compressor-for-laser-cutter.com\/fr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/air-compressor-for-laser-cutter.com\/fr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/air-compressor-for-laser-cutter.com\/fr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/air-compressor-for-laser-cutter.com\/fr\/wp-json\/wp\/v2\/comments?post=523"}],"version-history":[{"count":4,"href":"https:\/\/air-compressor-for-laser-cutter.com\/fr\/wp-json\/wp\/v2\/posts\/523\/revisions"}],"predecessor-version":[{"id":554,"href":"https:\/\/air-compressor-for-laser-cutter.com\/fr\/wp-json\/wp\/v2\/posts\/523\/revisions\/554"}],"wp:attachment":[{"href":"https:\/\/air-compressor-for-laser-cutter.com\/fr\/wp-json\/wp\/v2\/media?parent=523"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/air-compressor-for-laser-cutter.com\/fr\/wp-json\/wp\/v2\/categories?post=523"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/air-compressor-for-laser-cutter.com\/fr\/wp-json\/wp\/v2\/tags?post=523"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}